Camcorp HVP with Roots Blower User Manual

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 MODEL HVP (HIGH VOLUME PULSE) DUST COLLECTOR BAGHOUSE INSTRUCTION, OPERATIONS & MAINTENANCE MA

4-2 CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 ON SITE STORAGE RECOMMENDATIONS (continued) IV. Fan and Fan Accessories1. Fans can be stored o

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 ON SITE STORAGE RECOMMENDATIONS (continued) IX. Butterfly (Wafer Valve)1. All limit switches, sole

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 SETTING UP YOUR UNIT CAMCORP dust collectors are shipped in various states of assembly dependi

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 Platform Installation: The platform, ladder, handrail, and bracing are to be installed as shown on

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 Electrical: A 120-volt, 60-Hertz, 1-Amp circuit is required to operate the dust collector’s Solid

5-4 CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 Gauges: Check the pressure differential gauge to make sure that the high-pressure tap is conn

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 TOP LOAD BAG AND CAGE INSTALLATION 1. Inspect the cage for any signs of damage, warping,

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 START-UP CHECKLIST 1. InstallationMake sure the unit is secured to grade. The ladder(s)

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 5. Exterior of dust collectorA. Access doors, inspection ports, and relief vents should s

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 START-UP DUST CONTROL SYSTEMS 1. Fan or blower systemA. Start the fan or blower and check rotatio

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 TABLE OF CONTENTS RECEIVING & INSPECTION OF UNIT...

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 H. Observe the manometer or magnahelic differential pressure gauge reading. As the new fi

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 SHUT-DOWN PROCEDURES 1. Dust control systemsReverse start-up procedure, shut down fan, then after

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 TROUBLESHOOTING THE DUST COLLECTOR I. Excessive pressure drop across filter bags The differential

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 TROUBLESHOOTING THE DUST COLLECTOR (continued) Visually inspect the bags for heavy caking; if caki

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 TROUBLESHOOTING THE DUST COLLECTOR (continued) II. Extremely Low Pressure DropA. Pressure Gauge C

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 TROUBLESHOOTING THE DUST COLLECTOR (continued) B. Residual Dust If dust has gotten into the clean

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 TROUBLESHOOTING THE CLEANING MECHANISM 1. Diaphragm Valve – Pulsing Failure. The Diaphragm

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 3. Positive Displacement (PD) Pump - Following is a list of possible Symptoms andTroubleshooting S

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 Symptom Possible Causes Possible Sources Poor Performance Restricted Inlet Clogged Filter Elem

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 Symptom Possible Causes Possible Sources Overheating Excessive Pressure Ratio Clogged Filter El

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 RECEIVING YOUR UNIT Prior to accepting shipment, care must be taken to inspect all equipment recei

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 SAFETY RECOMMENDATIONS Because this unit may be under pressure, do not attempt to open

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 ROUTINE MAINTENANCE A. Inspection Frequency will vary as widely as there are operating co

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 COMPONENT IOM MANUALS MORSE RAIDER WORM GEAR SPEED REDUCER (Maintenance)...

Center Distances1.33, 1.54, 1.75, 2.06, 2.37, 2.62, 3.00, 3.253.75, 4.50, 5.16 and 6.00®Emerson Power TransmissionP O Box 687MAYSVILLE, KY 41056Phone:

2© Emerson Power Transmission Manufacturing, L.P. or affiliates 2003. All Rights Reserved.TO CHANGE OUTPUT SHAFT DIRECTIONTo change the hand of a unit

3© Emerson Power Transmission Manufacturing, L.P. or affiliates 2003. All Rights Reserved.Figure 3 Figure 4Figure 1 Figure 2Sheet Metal Screws3. High

4© Emerson Power Transmission Manufacturing, L.P. or affiliates 2003. All Rights Reserved.D. Work seal loose. Be careful to keep all metal or dirt par

5© Emerson Power Transmission Manufacturing, L.P. or affiliates 2003. All Rights Reserved.Disconnect all power before adjusting unitsLubricate Bearing

6© Emerson Power Transmission Manufacturing, L.P. or affiliates 2003. All Rights Reserved.1/6 OF FACEWIDTHCLEAR ONENTERING SIDE1/31/31/3IDEALRUNS FROM

MartinSPROCKET & GEAR, INC.BULLETIN TL-1TORQUE LIMITER CLUTCHDRIVE OVERLOAD PROTECTIONNow in Stock at All MartinFacilitiesAlso Stock Plate Sprocke

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 *** SAFETY INFORMATION *** WARNING!!! - Do not attempt to operate or maintain this piece of equipm

MartinTORQUE-LIMITERclutch offers thrifty overload protectionthat’s easy to adjust.Here is low cost protection for your machinery . . . a torquelimiti

3Torque-LimiterClutchesStock Plate Sprockets with GroundFace and Bored to Fit the MartinTorque LimiterSprocket Size35TTA25-2535TTA26-2540TTA20-2540TT

7CouplingSafetyWARNING & SAFETYREMINDERSafety must be considered a basic factor in machinery operation at all times. Most accidentsare the result

8Made-to-Order andStock ProductsANGLE FLANGED “U” TROUGH FORM FLANGED “U” TROUGHMILD STEEL AND GALVANIZED MILD STEEL AND GALVANIZEDTROUGH ENDSTUBULAR

9Made-to-Order andStock ProductsStock QD V-Belt Sheaves“3V” HI-CAP®“5V” HI-CAP®“8V” HI-CAPStock Tapered Bushed V-Belt SheavesCONVENTIONAL C SECTION “3

USAGeneral OfficesSales and ManufacturingArlington, TX3100 Sprocket Drive 76015-2898P.O. Box 91588 • Arlington, Texas 76015-0088817-258-3000 (FAX 817-2

AMERICAN CONTROL PRODUCTS A DIV. OF PRECISION TIMER CO., INC. 47 WESTBROOK INDUSTRIAL PARK ROAD WESTBROOK, CT. 06498 PHONE: (860)399-6253

AMERICAN CONTROL PRODUCTS A DIV. OF PRECISION TIMER CO., INC. 47 WESTBROOK INDUSTRIAL PARK ROAD WESTBROOK, CT. 06498 PHONE: (860)399-6253 FAX:

ROOTSROOTSROOTSBLOWERS EXHAUSTERS COMPRESSORS ™™INSTALLATION OPERATION MAINTENANCEUS $3.00, Canada $4.50Universal RAI®, URAI-DSL, URAI-G and Metric S

2ROOTS®products are sold subject to thecurrent General Terms of Sale, GTS-5001and Warranty Policy WP-5020. Copies are available upon request. Contact

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 OPERATION PRINCIPLE A. Solids laden air or gases enter the unit at the hopper or housing inlet.

3For your nearest ROOTS office contact information, please consult the last page of this document.Safety PrecautionsOperating LimitationsA ROOTS blowe

4ROOTS blowers & exhausters are treated after factoryassembly to protect against normal atmospheric corrosion.The maximum period of internal prote

5For your nearest ROOTS office contact information, please consult the last page of this document.installation can be obtained by setting the baseplat

6smaller than unit connections. In addition, make sure it isfree of scale, cuttings, weld beads, or foreign material of anykind. To further guard ag

7For your nearest ROOTS office contact information, please consult the last page of this document.Technical Supplement for 32, 33, 36, 42, 45, 47, 53,

8For Units with a Grease Lubricated Drive EndA simple but very effective lubrication system is employed onthe drive shaft end bearings. Hydraulic pres

9For your nearest ROOTS office contact information, please consult the last page of this document.Before operating a blower under power for the first

10Troubleshooting ChecklistTrouble Item Possible Cause RemedyNo flow 1 Speed too low Check by tachometer and compare with published performance2 Wrong

11For your nearest ROOTS office contact information, please consult the last page of this document.Inspection & Maintenance: Universal RAI®series

12Figure 2 - Allowable Overhung Loads for V-Belt Drives Universal RAI®/URAI®-J UnitsA1/4" MaxBelt Pull lbs =252100 • Motor HPBlower RPM • Sheave

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 CAMCORP HVP (High Volume Pulse) Cleaning Mechanism Components Item Quantity Description 1A 1 P

13For your nearest ROOTS office contact information, please consult the last page of this document.Above are suggested locations for available accesso

14Blower Orientation ConversionModel Reversible Whispair™Rotation DesignUniversal RAI yes noURAI-J Whispair™no yesURAI-G yes noBlower Orientation and

15For your nearest ROOTS office contact information, please consult the last page of this document.Table 1 - Universal RAI series, Universal URAI-DSl

Frame Size Drive End Capacity Fl. Oz. (Liters)Vertical Horizontal32 4.0 (.12) 6.5 (.19)33 4.0 (.12) 6.5 (.19)36 4.0 (.12) 6.5 (.19)42 5.5 (.16) 10.8

17For your nearest ROOTS office contact information, please consult the last page of this document.GFEDCBAGFEDCBA1110987654321110987654321THIS DOCUMEN

18Assembly of UNIVERSAL RAI Blowers, 6” and 7” Diameter

19For your nearest ROOTS office contact information, please consult the last page of this document.Assembly of UNIVERSAL RAI-G Series Gas Blowers, 3-1

20GFEDCBAGFEDCBA111098765432111098765321THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION OFROOTS DIVISION, DRESSER INDUSTRIES, INC. IT SHALLBE HELD IN

21For your nearest ROOTS office contact information, please consult the last page of this document.Assembly of UNIVERSAL RAI Series - DSL with Splash

22Assembly of UNIVERSAL RAI Series - DSL with Splash Lubricated Drive End 6” Gear Diameter

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 3-3

1 Headplate Gear End 12 Headplate Drive End 13 Gearbox 14 Timing Gears 25 Cover-Blind (Plug Opening) 17 Gasket, Gear Box 111 Cylinder 112 Impeller &am

24Universal RAI Series Gas Blowers Parts List6” Gear Diameter(Refer to drawing #T3011023)Item # Part Name Qty.*DE cover gasket is not the same as the

25For your nearest ROOTS office contact information, please consult the last page of this document.UNIVERSAL RAI (URAI) AIR BLOWERS URAI AIR BLOWERS (

26UNIVERSAL RAI (URAI-J) WHISPAIR AIR BLOWERSURAI-J WHISPAIR AIR BLOWERS (with Grease Lubed Drive End)BOM # *FRAME INLET/DISCH SHAFT BARESIZE CONN. D

27For your nearest ROOTS office contact information, please consult the last page of this document.NOTE: METRIC URAI product has metric shaft diameter

Contact ListCUSTOMER SERVICE Dresser Rooots16240 Port Northwest DriveHouston, TX 77041Toll Free Hot Line: 1-877-363-ROOT(S) (7668)Direct Line: 832-59

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 3-4

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 ON SITE STORAGE RECOMMENDATIONS I. Baghouse and Housing 1. Housing can be stored outside.2. Equip