Camcorp HVP with Duroflow Blower User Manual

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 MODEL HVP (HIGH VOLUME PULSE) DUST COLLECTOR BAGHOUSE INSTRUCTION, OPERATIONS & MAINTENANCE MAN

4-2 CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 ON SITE STORAGE RECOMMENDATIONS (continued) IV. Fan and Fan Accessories1. Fans can be stored ou

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 ON SITE STORAGE RECOMMENDATIONS (continued) IX. Butterfly (Wafer Valve)1. All limit switches, solen

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 SETTING UP YOUR UNIT CAMCORP dust collectors are shipped in various states of assembly dependin

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 Platform Installation: The platform, ladder, handrail, and bracing are to be installed as shown on

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 Electrical: A 120-volt, 60-Hertz, 1-Amp circuit is required to operate the dust collector’s Solid

5-4 CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 Gauges: Check the pressure differential gauge to make sure that the high-pressure tap is conne

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 TOP LOAD BAG AND CAGE INSTALLATION 1. Inspect the cage for any signs of damage, warping, b

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 START-UP CHECKLIST 1. InstallationMake sure the unit is secured to grade. The ladder(s) a

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 5. Exterior of dust collectorA. Access doors, inspection ports, and relief vents should se

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 START-UP DUST CONTROL SYSTEMS 1. Fan or blower systemA. Start the fan or blower and check rotation

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 TABLE OF CONTENTS RECEIVING & INSPECTION OF UNIT...

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 H. Observe the manometer or magnahelic differential pressure gauge reading. As the new fil

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 SHUT-DOWN PROCEDURES 1. Dust control systemsReverse start-up procedure, shut down fan, then after 5

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 TROUBLESHOOTING THE DUST COLLECTOR I. Excessive pressure drop across filter bags The differential

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 TROUBLESHOOTING THE DUST COLLECTOR (continued) Visually inspect the bags for heavy caking; if cakin

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 TROUBLESHOOTING THE DUST COLLECTOR (continued) II. Extremely Low Pressure DropA. Pressure Gauge Ch

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 TROUBLESHOOTING THE DUST COLLECTOR (continued) B. Residual Dust If dust has gotten into the clean

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 TROUBLESHOOTING THE CLEANING MECHANISM 1. Diaphragm Valve – Pulsing Failure. The Diaphragm

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 3. Positive Displacement (PD) Pump - Following is a list of possible Symptoms andTroubleshooting So

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 Symptom Possible Causes Possible Sources Poor Performance Restricted Inlet Clogged Filter Eleme

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 Symptom Possible Causes Possible Sources Overheating Excessive Pressure Ratio Clogged Filter Ele

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 RECEIVING YOUR UNIT Prior to accepting shipment, care must be taken to inspect all equipment receiv

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 SAFETY RECOMMENDATIONS Because this unit may be under pressure, do not attempt to open

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 ROUTINE MAINTENANCE A. Inspection Frequency will vary as widely as there are operating co

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 COMPONENT IOM MANUALS MORSE RAIDER WORM GEAR SPEED REDUCER (Maintenance)...

Center Distances1.33, 1.54, 1.75, 2.06, 2.37, 2.62, 3.00, 3.253.75, 4.50, 5.16 and 6.00®Emerson Power TransmissionP O Box 687MAYSVILLE, KY 41056Phone:

2© Emerson Power Transmission Manufacturing, L.P. or affiliates 2003. All Rights Reserved.TO CHANGE OUTPUT SHAFT DIRECTIONTo change the hand of a unit

3© Emerson Power Transmission Manufacturing, L.P. or affiliates 2003. All Rights Reserved.Figure 3 Figure 4Figure 1 Figure 2Sheet Metal Screws3. High

4© Emerson Power Transmission Manufacturing, L.P. or affiliates 2003. All Rights Reserved.D. Work seal loose. Be careful to keep all metal or dirt par

5© Emerson Power Transmission Manufacturing, L.P. or affiliates 2003. All Rights Reserved.Disconnect all power before adjusting unitsLubricate Bearing

6© Emerson Power Transmission Manufacturing, L.P. or affiliates 2003. All Rights Reserved.1/6 OF FACEWIDTHCLEAR ONENTERING SIDE1/31/31/3IDEALRUNS FROM

MartinSPROCKET & GEAR, INC.BULLETIN TL-1TORQUE LIMITER CLUTCHDRIVE OVERLOAD PROTECTIONNow in Stock at All MartinFacilitiesAlso Stock Plate Sprocke

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 *** SAFETY INFORMATION *** WARNING!!! - Do not attempt to operate or maintain this piece of equipme

MartinTORQUE-LIMITERclutch offers thrifty overload protectionthat’s easy to adjust.Here is low cost protection for your machinery . . . a torquelimiti

3Torque-LimiterClutchesStock Plate Sprockets with GroundFace and Bored to Fit the MartinTorque LimiterSprocket Size35TTA25-2535TTA26-2540TTA20-2540TT

7CouplingSafetyWARNING & SAFETYREMINDERSafety must be considered a basic factor in machinery operation at all times. Most accidentsare the result

8Made-to-Order andStock ProductsANGLE FLANGED “U” TROUGH FORM FLANGED “U” TROUGHMILD STEEL AND GALVANIZED MILD STEEL AND GALVANIZEDTROUGH ENDSTUBULAR

9Made-to-Order andStock ProductsStock QD V-Belt Sheaves“3V” HI-CAP®“5V” HI-CAP®“8V” HI-CAPStock Tapered Bushed V-Belt SheavesCONVENTIONAL C SECTION “3

USAGeneral OfficesSales and ManufacturingArlington, TX3100 Sprocket Drive 76015-2898P.O. Box 91588 • Arlington, Texas 76015-0088817-258-3000 (FAX 817-2

AMERICAN CONTROL PRODUCTS A DIV. OF PRECISION TIMER CO., INC. 47 WESTBROOK INDUSTRIAL PARK ROAD WESTBROOK, CT. 06498 PHONE: (860)399-6253

AMERICAN CONTROL PRODUCTS A DIV. OF PRECISION TIMER CO., INC. 47 WESTBROOK INDUSTRIAL PARK ROAD WESTBROOK, CT. 06498 PHONE: (860)399-6253 FAX:

PARTS LISTOPERATING ANDSER VICE MANUALD--9--610Version 10November, 2005Models:GGB_ _BGGG_ _C_SERIES: 30 & 70BLOWERS

D--9--610 Page iMAINT AIN BLOWER RELIABILITY AND PERFORMANCEWITH GENUINE DUROFLOW PARTS AND SUPPORT SERVICESFROM GARDNER DENVERFactory genuine parts,

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 OPERATION PRINCIPLE A. Solids laden air or gases enter the unit at the hopper or housing inlet. B.

D--9--610 Page iiGARDNER DENVER LUBRICANT ORDER INFORMATIONRe--order Part Numbers for Factory--Recommended Lubricants.AEON PD Synthetic Lubricant or A

D--9--610 Page iiiFOREWORDDuroflowRblowers are the result of advanced engineering and skilled manufacturing. To be assured of receivingmaximum service

D--9--610 Page ivSAFETY PRECAUTIONSSafety is everybody’s business and is based on your use of good common sense. All situations or circumstancescannot

D--9--610 Page vTABLE OF CONTENTSPageMaintain Blower Reliability and Performance with Genuine DuroFlow Parts and Support Services i...Remanuf

D--9--610 Page viINDEXAEON PD Food Grade Lubricant Part Numbers 10.AEON PD Lubricant Part Numbers 10...Air Seal V ent Systems 12...

D--9--610 Page viiLIST OF ILLUSTRATIONSFigure 1--1 Blower Configuration Changes 4...Figure 1--2 Out

D--9--610 Page 1COLUMN 1 -- BASIC DESIGNATORCOLUMN 2 -- PRODUCT FAMILYG. INDUSTRIAL BLOWERCOLUMN 3 -- GEAR DIAMETERB. 3”-- 30 Series G. 7” -- 70 Serie

D--9--610 Page 2INTRODUCTIONYOUR KEY TO TROUBLE FREE SERVICEThank you for investing in DuroFlow quality. The Duro-Flow reputation for rugged dependabi

D--9--610 Page 3SECTION 1GENERAL INFORMATIONINSPECTIONBefore uncrating, check the packing slip carefully to besure all the parts have been received. A

D--9--610 Page 4FIGURE 1-- 1 -- BLOWER MOUNTING CONFIGURATIONSVERTICAL TOP ROTATESRIGHT TO BECOME HOR-IZONT AL RIGHTVERTICAL BOTTOM RO-TATES RIGHT TO

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 CAMCORP HVP (High Volume Pulse) Cleaning Mechanism Components Item Quantity Description 1A 1 P

D--9--610 Page 5FIGURE 1--2 -- OUTLINE

D--9--610 Page 6FIGURE 1--3 -- BLOWER OUTLINE DIMENSION CHARTBLOWER OUTLINE DIMENSION CHARTDimensions3004 3006 7009 7012 7015 7018 7023 7028A 16.64 18

D--9--610 Page 7SECTION 2INSTALLATIONLOCATIONWhenever possible, install the blower in a clean and dryplace that is both well lighted and well ventilat

D--9--610 Page 8FIGURE 2 --1 -- BELT DRIVE OVERHUNG LOAD CALCULATIONSDimensions MaximumGear (Inches) AllowableDiameter MomentSeries (Inches) A B C (LB

D--9--610 Page 9Driver Location -- To properly balance the air loadstress on the blower drive shaft, locate the driver on theinlet side for a vertical

D--9--610 Page 10SECTION 3LUBRICATIONAll DuroFlow blowers are splash oil lubricated at boththe gear and drive ends. Oil is distributed around thegear

D--9--610 Page 11Failure to add oil to each end of th eblower on 70 series models will resultin damage to the blower.The 70 series “C” design version

D--9--610 Page 12Flush the oil whenever a change ismade from one type of oil to another.Flush the oil whenever a change is made from one typeof oil to

D--9--610 Page 13Blower Ambient TemperatureDischargeTemperature Less than10_ F* 10_ Fto32_ F** 32_ Fto90_ F Greater than 90_ FLess than 32_ F ISO 100

D--9--610 Page 14SECTION 4OPERATIONFuture operating problems can be avoided if properprecautions are observed when the equipment is firstput into serv

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 3-3

D--9--610 Page 15MAXIMUM OPERATING LIMITATIONSDifferential Dry *Pressure Vacuum DischargeSize RPM PSI In HG Temperature _F3004 4000 15 15 3503006 4000

D--9--610 Page 16BLOWER STARTUP CHECKLISTThis startup procedure should be followed during the initial installation and after any shutdown periods or a

D--9--610 Page 17SECTION 5MAINTENANCE AND TROUBLESHOOTINGYour DuroFlow blower has been designed, manufac-tured and tested to precise specifications. E

D--9--610 Page 18PROBLEM POSSIBLE CAUSES SOLUTION1. Insufficient assembled 1. Return for Warranty. (See page 19.)clearances.2. Case or frame distortio

D--9--610 Page 19SECTION 6SERVICE OPTIONSFactory Remanufactured Blower ProgramSTOPYou have turned to the service section because youhave a blower prob

D--9--610 Page 20advancements...manufactured in our state--of--the--art blower factory under exacting quality standards.Prepackaged overhaul kits are

D--9--610 Page 21SECTION 7PARTS LISTS AND EXPLODED VIEWS30 SERIES DUROFLOW BLOWEREXPLODED VIEW200GGB810(Ref. Drawing)

D--9--610 Page 22Order by Part Number and Description. Reference Numbers are for your convenience only.Size Size3004 3006Ref. GGBA_B_ GGBB_B_No. Name

D--9--610 Page 2370 SERIES DUROFLOW BLOWEREXPLODED VIEW201GGG810--F(Ref. Drawing)

D--9--610 Page 24Order by Part Number and Description. Reference Numbers are for your convenience only.Size Size Size7009 7012 7015Ref. GGGA_C_ GGGB_C

CAMCORP, INC.Phone: 913-831-0740 Fax: 913-831-9271 3-4

D--9--610 Page 25Order by Part Number and Description. Reference Numbers are for your convenience only.Size Size Size7018 7023 7028Ref. GGGD_C_ GGGE_C

D--9--610 Page 26GENERAL PROVISIONS AND LIMITATIONSGardner Denver (the “Company”) warrants to each origi-nal retail purchaser (“Purchaser”) of its new

Warranty RegistrationYour DuroFlow blower has been designed and manufactured to provide continuous, trouble--freeservice, year in and year out.Follow

Specifi cations subject to change without notice © Copyright 2005 Gardner Denver, Inc. Litho in U.S.A. For additional information, contact your loc

CAMCORP, INC. Phone: 913-831-0740 Fax: 913-831-9271 ON SITE STORAGE RECOMMENDATIONS I. Baghouse and Housing 1. Housing can be stored outside.2. Equip